The article provides an in-depth analysis of the Industrial Strength 6004 Ball Bearing, highlighting its precision and performance-enhancing capabilities. It delves into the various aspects that make this ball bearing a preferred choice in industrial applications, including its design, material, load capacity, and durability. The article also discusses the benefits of using this bearing in different industries and concludes with a summary of its key features and applications.
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The Industrial Strength 6004 Ball Bearing is a high-performance component designed to provide precision solutions for enhanced performance in a wide range of industrial applications. This article aims to explore the various aspects of this ball bearing, including its design, material, load capacity, and durability, to understand why it stands out in the market.
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The Industrial Strength 6004 Ball Bearing is constructed with precision engineering, ensuring optimal performance and longevity. The bearing features an inner and outer raceway, balls, and a cage that guides the balls. The design allows for smooth rotation and reduced friction, which is crucial in high-load and high-speed applications.
The bearing's internal clearance is carefully controlled to ensure proper fit and function. This clearance allows for the expansion and contraction of the bearing components due to temperature changes, preventing premature wear and failure. The table below provides a comparison of the clearance in different ball bearing sizes.
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| Ball Bearing Size | Clearance (μm) |
|---|---|
| 6004 | 0.015 - 0.025 |
| 6005 | 0.020 - 0.030 |
| 6006 | 0.025 - 0.035 |
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The material used in the construction of the Industrial Strength 6004 Ball Bearing is a high-quality chrome steel, which is known for its strength, durability, and resistance to wear. The steel is heat-treated to achieve the desired hardness and toughness, ensuring that the bearing can withstand heavy loads and harsh operating conditions.
The use of chrome steel also contributes to the bearing's excellent corrosion resistance, making it suitable for use in environments where exposure to moisture and chemicals is a concern. The table below compares the material properties of chrome steel and other common bearing materials.
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| Material | Hardness (HRC) | Ultimate Tensile Strength (MPa) | Corrosion Resistance |
|---|---|---|---|
| Chrome Steel | 58-62 | 930-1100 | Excellent |
| Carbon Steel | 48-52 | 540-630 | Good |
| Stainless Steel | 45-50 | 460-630 | Good |
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The Industrial Strength 6004 Ball Bearing is designed to handle heavy loads, making it an ideal choice for applications that require high precision and reliability. The bearing's load capacity is determined by its size, material, and design, ensuring that it can withstand the forces exerted on it without deforming or failing.
The table below shows the dynamic and static load ratings for the 6004 ball bearing, providing a clear understanding of its load capacity.
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| Load Rating | Dynamic (C) | Static (C0) |
|---|---|---|
| 6004 | 21.1 kN | 14.5 kN |
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The Industrial Strength 6004 Ball Bearing is known for its exceptional durability, which is attributed to its high-quality materials and precision engineering. The bearing is designed to last for thousands of hours of continuous operation, reducing maintenance costs and downtime.
Regular maintenance, such as cleaning and lubrication, is essential to ensure the bearing's optimal performance and longevity. The table below provides a maintenance schedule for the 6004 ball bearing.
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| Operation Hours | Frequency of Maintenance |
|---|---|
| Up to 1000 hours | Every 500 hours |
| 1000-5000 hours | Every 1000 hours |
| Over 5000 hours | Every 2000 hours |
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The Industrial Strength 6004 Ball Bearing is widely used in various industries, including automotive, aerospace, machinery, and robotics. Its high precision and load capacity make it suitable for applications that require smooth rotation and minimal friction, such as electric motors, conveyors, and machine tools.
The bearing's versatility and reliability have earned it a reputation as a preferred choice for engineers and designers looking for a high-performance solution. The table below lists some of the common applications of the 6004 ball bearing.
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| Industry | Application |
|---|---|
| Automotive | Engine bearings, transmission components |
| Aerospace | Jet engine components, spacecraft actuators |
| Machinery | Conveyor systems, machine tools |
| Robotics | Robot joints, end effectors |
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The Industrial Strength 6004 Ball Bearing is a high-performance component that offers precision solutions for enhanced performance in a wide range of industrial applications. Its design, material, load capacity, and durability make it an ideal choice for engineers and designers looking for a reliable and efficient solution. By understanding the various aspects of this ball bearing, one can appreciate its value and potential in different industries.
Keywords: Industrial Strength 6004 Ball Bearing, Precision, Performance, Load Capacity, Durability, Applications
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